A Controls Engineer is a professional engineer whose primary focus is designing, installing, and commissioning automated control systems. This includes designing, programming, and testing software, hardware, and communication systems used in automated equipment and processes. Control Engineers also provide technical support to other engineers and teams within their organization.
What Do People Think You Do?
Contents
It is a misconception that automation Controls engineers work for IT Department. But is not
What Do You Really Do?
Automation Controls Engineer works with Programming Logic Controllers (PLCs) and Human Machine Interface (HMI) devices and other auxiliary equipment tied to them. Be is Motors, sensors, Robots, and others. Design, development, Installation, debugging and onsite commissioning are the main phases of a project that a Controls Engineer goes through
A Day In The Life
Selection of PLC/HMI hardware and other equipment most suitable for customers. Talking to the sales team for different products to get help in product selection. Designing Electrical Prints for any project so all the hardware can be connected without any flaws. Deal with Electricians daily to ensure the wiring is carried as per the print provided to them. Develop PLC logic as per customer sequence of operation. Development of screens to make easy-to-use machines. Test the logic in PLC and make sure to remove bugs from it, if any. Installation and Integration of equipment with existing equipment at customer site and commission it. Deal with tight installation deadlines due to 24×7 production companies.
What’s The Average Income?
$50,000-$70,000
What Education If Any Is Needed?
PlC classes, electrical Engineering bachelor’s degree, Robotics college degree course.
Something Important To Know
In this profession, you can be on call 24×7. Equipment installation might require overnight traveling and long work hours if working for a machine builder.
The Role of a Controls Engineer
Controls Engineers play an important role in developing efficient and effective automation systems. They must thoroughly understand the principles of computer science, engineering, mathematics, physics, and chemistry to design, program, simulate, and test these systems. Controls Engineers are also responsible for configuring I/O (Input/Output) devices and debugging existing systems once deployed.
Skills Required For Success
To become a successful Controls Engineer, one must possess several key skills. These include strong problem-solving abilities; excellent communication skills; the ability to think critically and analyze data; a thorough knowledge of software engineering principles; and familiarity with a wide range of industry standards and regulations. Additionally, Controls Engineers must be able to work in teams and be comfortable working on multiple projects simultaneously.
Career Opportunities in Controls Engineering
A career in Controls Engineering can lead to many rewarding job opportunities. These include positions such as Lead Software Engineers, Senior Automation Designers, System Application Programmers, and Network Designers. A Controls Engineer can also find roles in various industries, including manufacturing, automotive, aerospace, defense, healthcare, and energy production.
Conclusion
Controls Engineering offers many exciting career opportunities for those looking to enter the field. With the right combination of education, experience, and hard work, anyone can become a successful Controls Engineer. With its ever-evolving nature and its reliance on creative problem-solving, it can be both challenging and rewarding for those who choose to pursue it.